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Plant Quality Manager

PublishedPublished: 6/14/2022
Manufacturing
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Job Description

Mission:

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To ensure the consistent production of high-quality products by establishing and maintaining robust quality systems, driving continuous improvement, and ensuring compliance with regulatory and customer requirements while fostering a culture of accountability and operational excellence.

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Responsibilities:

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Quality Management & Department Leadership

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  • Manage the Quality team and lead the company in achieving the defined Quality mission.
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  • Organize, monitor, and review Quality Department activities and performance, with special focus on customer-related activities.
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  • Define and manage the company’s Quality Assurance and Improvement Plan according to Process P-10.
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  • Ensure quality routines are in place for monitoring internal and external quality aspects to achieve targets and KPIs.
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  • Ensures the quality system is established, implemented, and maintained in accordance with TS 16949 requirements.
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  • Reports on the performance of the Quality System to upper management for review and as a basis for improvement to the quality system.
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Customer Quality & Escalation

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  • Review customer B2B portals to monitor customer satisfaction and quality KPIs.
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  • Lead customer complaint resolution and define improvement actions as necessary.
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  • Monitor customer satisfaction status and ensure compliance with customer-specific requirements and KPIs.
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  • Lead escalation topics with customers as required.
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  • Lead Red Table meetings to ensure proper management and closure validation of customer claims and complex internal issues.
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Supplier Quality

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  • Participate in supplier satisfaction evaluation through monitoring of Supplier Quality Performance (SQP).
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  • Support supplier quality escalation activities when required.
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  • Lead escalation topics with suppliers as needed.
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Non-Conformity & Corrective Actions

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  • Identify, manage, and resolve internal and external non-conformities related to products and processes, including rejects and rework activities.
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  • Ensure implementation of corrective and preventive actions according to established procedures.
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  • Manage non-conforming materials, including blocking, analysis, and final disposition (rework, internal rejection, or elimination).
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Quality Performance & KPI Management

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  • Monitor, analyze, and report Quality Department indicators and KPIs.
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  • Participate in monthly Project Quality Follow-up (PQF) reviews and present quality performance results.
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  • Support action plans to ensure alignment with quality objectives and strategic goals.
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  • Participate in Steering Committee reviews to report quality performance and define actions.
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Cost of Quality Management

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  • Manage Quality and Non-Quality Costs, ensuring monthly calculation and consolidation in ERP systems.
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  • Supervise cost evolution reporting and support action plans to improve quality results.
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Training, Communication & Quality Culture

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  • Promote quality culture, customer objectives, and customer requirements across departments.
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  • Promote continuous improvement and customer satisfaction through regular communication.
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  • Assess staff competencies against job descriptions and training plans.
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  • Define and formalize training plans to address competency gaps and support multiskilling development.
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Internal Coordination & Reporting

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  • Act as the communication channel with related Quality operations (BUs) and corporate departments.
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  • Ensure the Quality Department structure and routines are defined and executed according to established standards.
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  • Manage departmental UET indicators, 5S references, and team performance reviews.
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What we are looking for:

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Educational Requirements:

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  • College Degree on Mechanical, Industrial or similar subject (minimum four (4) year degree).
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  • ASQ CMQ/OE or CQE, desired
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  • Master Degree, optional
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Additional Experience, Skills, Knowledge & Abilities:

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  • Spanish language, desired
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  • Minimum of 10 years’ experience as Quality Engineer, Supplier Quality, Quality Systems or Manufacturing processes focus on Quality Principles
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  • 5 years’ experience required (Management experience preferred)
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  • Knowledge in Quality Systems and Internal Auditing.
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  • At least 5 years in automotive manufacturing environment as Tier 1 or working with one of the OEM
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  • Core AIAG Quality Training (PPAP, MSA, Control Planning, FMEA, SPC)
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Physical Demands – basic computer work, standing and sitting in office and manufacturing plant environment, may require material lifting and movement manually.

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  • Travel – Approximately 10% and is subject to change based upon customer needs
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  • Domestic Travel within the US: 20%
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  • International Travel: Up to 10%
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