Job Description
Job DescriptionDescription:
Job Title: Production Engineer
Department: Manufacturing Engineering
Reports To: Manufacturing Engineering Director
FLSA Status: Exempt
Location: [Insert Location]
Position Summary
The Manufacturing Engineer is responsible for the design, development, and continuous improvement of manufacturing processes to ensure safe, efficient, and high-quality production. This role partners cross-functionally with Operations, Quality, Supply Chain, and Engineering to implement scalable systems, optimize material flow, and support production readiness.
Key ResponsibilitiesProcess Development & Standardization
- Develop, document, and maintain standard work, work instructions, and process flows
- Design and optimize assembly processes, line layouts, and workstation configurations
- Define requirements for tooling, fixtures, and equipment
- Support new product introduction (NPI) and process validation activities
Continuous Improvement
- Apply Lean Manufacturing and Toyota Production System principles to eliminate waste and improve flow
- Lead root cause analysis (RCA) and implement corrective actions
- Improve cycle time, throughput, and overall equipment effectiveness (OEE)
- Drive A3 problem-solving initiatives
Material Flow & ERP Integration
- Design and implement material replenishment strategies (kitting, kanban, line-side stock)
- Optimize warehouse-to-line material flow and replenishment triggers
- Ensure alignment between physical processes and ERP transactions within Microsoft Dynamics 365 Business Central
Production Support
- Provide daily support to production operations to resolve process inefficiencies, downtime, and quality issues
- Participate in Tier meetings and Gemba walks
- Support implementation of corrective and preventive actions (CAPA)
Testing & Validation
- Define and support functional and burn-in testing processes
- Ensure processes and equipment meet performance, reliability, and safety standards
Layout & Capacity Planning
- Develop and maintain facility and production layouts (e.g., Visio or CAD-based)
- Perform capacity analysis, line balancing, and bottleneck identification
- Support capital projects, including cost justification (ROI, IRR, Payback)
Quality & Compliance
- Ensure compliance with ISO 9001 and internal quality standards
- Develop and maintain controlled documentation
- Support internal and external audits
Safety & Ergonomics
- Conduct risk assessments and Management of Change (MOC) activities
- Apply OSHA hierarchy of controls to mitigate risk
- Improve workplace ergonomics and reduce manual handling hazards
QualificationsEducation
- Bachelor’s degree in:
- Manufacturing Engineering
- Industrial Engineering
- Mechanical Engineering
- Or related field
Experience
- 2–7+ years of experience in manufacturing, industrial engineering, or related field
- Experience in assembly, production environments, and process improvement initiatives
- Experience with ERP systems (preferably Microsoft Dynamics 365 Business Central or similar)
Technical Skills
- Process mapping and workflow development
- Time studies and line balancing
- Root cause analysis (5 Why, Fishbone)
- Layout design (Visio, AutoCAD, or similar)
- Data analysis (Excel; Power BI preferred)
Soft Skills
- Strong communication and cross-functional collaboration skills
- Problem-solving and analytical thinking
- Ability to manage multiple priorities in a fast-paced environment
- Hands-on, team-oriented mindset with strong shop-floor presence
Preferred Qualifications
- Lean Manufacturing or Six Sigma certification
- Experience in ISO-regulated environments
- Experience with automation, controls, or testing systems
Key Performance Indicators (KPIs)
- Throughput and cycle time improvement
- Bottleneck utilization
- First-pass yield (FPY)
- Ergonomic risk reduction
- CAPEX ROI achievement
- On-time completion of projects
Work Environment
- Combination of shop floor and office environment
- Frequent interaction with production personnel and cross-functional teams
- Requires standing, walking, and occasional lifting in a manufacturing setting
Requirements: