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Mazak Integrex/Variaxis 5-Axis Setup Specialist

Acero Precision Manufacturing
locationWest Chester, PA, USA
PublishedPublished: 6/14/2022
Manufacturing
Full Time

Job Description

Job DescriptionA day in your life at Acero Precision

You start your shift in our climate-controlled shop, review setup sheets, and stage tooling for a Mazak Integrex or Variaxis cell building medical components. You dial in work offsets, touch off tools, load the CNC program, and run the first-article. With micrometers and indicators in hand, you verify geometry and finish against tight GD&T callouts. A small wear offset here, a tool change there—then the process is locked in. You keep the spindle cutting, collaborate with programmers and quality, and make sure every part ships on time with zero surprises.

What you’ll handle

  • Set up and operate Mazak Integrex and Variaxis 5-axis CNC machines to produce high-precision medical components
  • Execute complete setups using setup sheets, tooling documentation, and detailed process instructions
  • Measure and validate parts with precision inspection equipment to meet demanding tolerances
  • Apply tool and wear offsets, perform safe tool changes, and verify tool condition, lengths, and locations
  • Load and verify CNC programs to support both setup and production runs
  • Perform first-article inspections, monitor in-process tolerances, surface finishes, and potential defects
  • Conduct routine maintenance to keep machines in peak condition and minimize downtime
  • Troubleshoot machining issues and implement corrective actions
  • Work with materials such as aluminum, stainless steel, titanium, cobalt chrome, and specialty plastics
  • Partner with programmers, engineers, and quality to drive continuous improvement

Why this work matters

Every setup you master and every tolerance you hold contributes to life-changing medical devices. Your craftsmanship enables consistent, low-error, on-time deliveries that patients depend on.

What you bring

  • 3+ years of hands-on 5-axis CNC experience on Mazak equipment
  • Demonstrated ability to independently perform setups from setup sheets and process documentation
  • Fluency with inspection tools (micrometers, calipers, gauges, indicators, etc.)
  • Expertise in blueprint reading, GD&T, and tight-tolerance machining
  • Background running Mazak Integrex and/or Variaxis machining centers
  • Familiarity with Mazatrol controls and multi-axis operations preferred
  • Proven ability to complete safe tool changes and machine adjustments

Skills and mindset

  • Strong mechanical aptitude within precision manufacturing
  • Deep understanding of tolerances, GD&T, and precision metal cutting
  • Meticulous attention to detail and quality
  • Self-directed with minimal supervision required
  • Effective problem-solver who can troubleshoot machining challenges
  • Reliable, accountable, and a clear communicator

Tools and tech you’ll use

  • Calipers and Micrometers
  • Horizontal Machining Center (3-4 axis) (Haas)
  • Horizontal Machining Center (5+ axis) (Mazak)

Rewards and benefits

  • Defined advancement pathways for long-term growth
  • Competitive premium pay for 1st shift
  • 2nd Shift Differential: Additional 15% + hourly rate
  • 3rd Shift Differential: Additional 30% + hourly rate
  • Overtime opportunities and weekend premiums
  • Multiple health plan options, including a no-cost HSA plan for eligible employees
  • Affordable Dental and Vision coverage
  • 100% paid uniforms
  • 401(k) with employer match
  • Relocation assistance
  • 100 hours of PTO in year one, increasing at service milestones
  • 7 paid holidays annually
  • State-of-the-art, climate-controlled facility with advanced 5-axis machining and Swiss turning
  • Employee Assistance Program (EAP) for free confidential support
  • Access to our Wellness Coach Program

Proficiencies

  • GD&T
  • CNC Tooling
  • CNC Machine Setup & Changeover
  • Machine Setups for Production Runs
  • Blueprint Reading

Our commitment

Acero Precision is proud to be an Equal Opportunity Employer. Acero Precision does not discriminate on the basis of race, religion, color, sex, gender identity, sexual orientation, age, non-disqualifying physical or mental disability, national origin, veteran status, or any basis covered by appropriate law. All employment is decided on the basis of qualifications, merit and business need.

Ready to build what matters?

If precision is your passion and you thrive in high-level CNC environments, apply today and help us craft components that change lives.

Note: We work directly with candidates. Unsolicited agency submissions are not subject to placement fees.