Job Description
NEW OPENING WITH A MANUFACTURING PLANT IN BELLMAWR NJ. THEY ARE LOOKING FOR A STRONG CONTROLS ENGINEER OUT OF A FAST-PACED MANUFACTURING ENVIRONMENT. IDEALLY FOODS OR BEVERAGE.
PAY IS $80K-$100K SALARY
SHIFT: DAY SHIFT AVERAGE 50 HOUR WORK WEEK
Principle Accountabilities:
· Analyze current manufacturing processes to identify inefficiencies and recommend automation opportunities.
· Perform regular maintenance, troubleshooting, and upgrades on automated equipment to minimize downtime.
· Conduct system testing and validation to ensure reliability, accuracy, and safety.
· Collaborate with cross-functional teams, including design, production, and quality assurance, to ensure automation aligns with business goals.
· Stay updated on emerging technologies, trends, and best practices in manufacturing automation.
· Ensure compliance with industry standards, safety regulations, and company policies.
· Troubleshooting & Maintenance
o Diagnose and resolve complex electrical and PLC control issues on production equipment including servo motion and SIL3 safety systems.
o Provide mechanical troubleshooting support when required to minimize downtime.
o Utilize electrical schematics to aid in circuit tracing and diagnostics.
· Programming & Controls
o Write, modify, and optimize PLC programs for maximum equipment performance and safety.
o Develop new PLC programs from scratch for new machinery or system integrations.
o Manage PLC program version control and maintain secure access for 50+ users.
o Create and modify electrical schematics for new and existing systems.
· Upgrades & Projects
o Plan and execute controls-related projects, including upgrades to existing systems and integration of new equipment.
o Develop and maintain project cost estimates and budgets
o Review and approve controls designs for new equipment installations to ensure compliance with facility standards.
o Lead or support PLC and controls upgrades primarily using Rockwell Automation products.
· Software & Licensing
o Manage and maintain Rockwell Automation software licenses to ensure access to all hardware and firmware versions in the facility.
· Collaboration & Communication
o Work closely with operations and production teams to understand needs, communicate solutions, and provide training as needed.
o Partner with maintenance and engineering teams on equipment improvement initiatives.
o Develop and document Standard Operating Procedures (SOPs) for automated systems and processes.
Knowledge/Skills:
· Bachelor’s degree in Electrical Engineering, Controls Engineering, Mechatronics, or related technical field. An Associate’s degree in Industrial Controls, Automation Technology, or similar may be accepted with significant relevant experience.
· Professional certifications such as Rockwell Automation Certified Programmer, ISA Certified Automation Professional (CAP), or equivalent are a strong plus.
· 5+ years of experience in industrial automation, preferably in food manufacturing or a high-speed packaging environment.
· Engineering Technology (ET) and Electronics Engineering Technology (EET) experience strongly preferred.
· Proficiency in programming and configuring PLCs, robotic systems, and industrial control systems.
· Strong expertise with Rockwell Automation/Allen-Bradley PLCs, HMIs, and related software.
· Hands-on experience with electrical troubleshooting and mechanical systems including pneumatics and motorized equipment.
· Experience with AutoCAD Electrical JIC/NFPA drawings.
· Proficient in project planning and execution of electrical/controls upgrades.
· Strong organizational skills to manage program version control and user access control systems.
· Comprehensive understanding of machine guarding techniques and functional safety (SIL/PL)
· Excellent communication and interpersonal skills for collaboration with production staff and leadership.
· Strong knowledge of manufacturing processes and workflows.
· Problem-solving skills and the ability to troubleshoot automation-related issues.
· Excellent communication skills and ability to work collaboratively across teams.
· Experience in Food Manufacturing environment preferred.
Behavioral Competencies:
· Builds Trust - Interacts with others in a way that gives them confidence in one’s intentions and those of the organization.
· Initiates Action – Takes prompt action to accomplish objectives; takes action to achieve goals beyond what is required; is proactive.
· Adaptability – Maintains effectiveness when experiencing major changes in work tasks or the work environment; adjusts effectively to work within new work structures, processes, requirements or cultures.
· Build Partnerships – Identifies opportunities and takes action to build strategic relationships between one’s area and other areas, teams, departments, units, or organizations to help achieve business goal.
· Strategic Decision Making – Obtains information and identifies key issues and relationships relevant to achieving a long range goal or visions; commits to a course of action to accomplish a long-range goal or vision after developing
· Contributes to Team Success – Actively participates as a member of a team to move the team toward the completion of goals.
Education:
· Bachelor’s degree in Electrical Engineering, Controls Engineering, Mechatronics, or related technical field.
· An Associate’s degree in Industrial Controls, Automation Technology, or similar may be accepted with significant relevant experience.
· Professional certifications such as Rockwell Automation Certified Programmer, ISA Certified Automation Professional (CAP), or equivalent are a strong plus.
Experience:
· 5+ years of experience in industrial automation, preferably in food manufacturing or a high-speed packaging environment.
· Engineering Technology (ET) and Electronics Engineering Technology (EET) experience strongly preferred.