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Industrial PLC Commissioning Engineer (Rockwell)

Optima Machinery USA Corporation
locationGreen Bay, WI, USA
PublishedPublished: 6/14/2022
Manufacturing
Full Time

Job Description

Job Description Make Production Lines Run Better, Faster, Smarter

Join us to commission, service, and start up Consumer-industry packaging machines, while partnering with our German headquarters on upgrades and rebuilds to current equipment.

Your Impact

  • Edit Rockwell ControlLogix code to stabilize and optimize performance.
  • Tune and test software parameters; verify machine behavior against requirements.
  • Diagnose complex production issues and map findings back to PLC/HMI logic.
  • Apply SDLC documentation practices for consistent, auditable change management.
  • Author test protocols and Automation change controls (validation documentation).
  • Record troubleshooting steps and archive final software revisions.
  • Drive sustainable fixes using Lean Six Sigma tools: RCA, DMAIC, GEMBA, 5S, and the 5 Whys.
  • Communicate clearly with clients, subcontractors, and colleagues to explain code, states, and processes.

Technical Toolbox

  • Rockwell/Allen-Bradley PLCs: ControlLogix and CompactLogix; VMware and HMI experience are advantageous.
  • SCADA: FactoryTalk View SE, WonderWare, or Ignition preferred.
  • Industrial devices: photoelectric sensors, prox switches, solenoid valves, VFDs, servo drives, PLC I/O.
  • Electrical: comfortable with IEC electrical diagrams and accepted codes/practices.

What You Bring

  • 3–5 years with high-speed machinery or other automated systems.
  • Expert AB platform knowledge (RSLogix 5000); Jetter controls a plus.
  • PLC programming and motion commissioning for new equipment; remote and field support experience.
  • Ability to program from process definition or from scratch.
  • Proficiency with electrical control diagrams and P&ID schematics.
  • Knowledge across PLC/AC Drives/HMI/Servo/Motion Control (required).
  • BS in Electrical Engineering, Computer Programming, or related field preferred.
  • SAP experience ideal.

Professional Competencies

  • Exceptional written and verbal communication; strong interpersonal presence.
  • Decisive, organized, and able to lead small-to-large projects independently.
  • Comfort collaborating with experienced, multidisciplinary specialists.
  • Ability to download PLC/HMI/drive programs and collaborate with controls engineers to enhance machine logic.

Working Conditions

  • Supervisory Responsibility: None.
  • Environment: Customer production facilities; adhere to all plant safety measures; work solo and in teams.
  • Physical Demands: Active field role with occasional lifting up to 50 lbs.
  • Schedule/Status: Full-time, hourly; available for service needs and ongoing training; flexible to meet customer demand.
  • Travel: Approximately 50–75% annually.

Job Type & Benefits

Job Type: Full-time

  • 401(k)
  • 401(k) matching
  • Dental insurance
  • Health insurance
  • Health savings account
  • Life insurance
  • Paid time off
  • Professional development assistance
  • Referral program
  • Vision insurance

Work Location: In person

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