Production Manager - Window Film Manufacturing

Job Description

Job Description

Position Summary

The Production Manager is responsible for end-to-end manufacturing operations of window film products, including automotive, residential, and commercial film lines. This role oversees production planning, coating/lamination processes, slitting, packaging, quality control, inventory coordination, and workforce management to ensure operational efficiency, cost control, and on-time delivery.

The ideal candidate combines strong technical manufacturing knowledge (adhesives, PET films, coating processes, IR/UV technologies) with Lean operations leadership and KPI-driven execution.

Key Responsibilities

1. Production Operations Leadership

• Oversee daily manufacturing operations including:
• • Coating and lamination lines
  • Slitting and converting
  • Adhesive application
  • Roll finishing and packaging
• Ensure production schedules align with sales forecasts and inventory requirements.
• Maintain on-time production and shipment targets.

2. Process Optimization & Yield Improvement

• Monitor and improve:
• • Film yield percentages
  • Scrap rate
  • Downtime metrics
  • Labor productivity
• Implement Lean Manufacturing, Six Sigma, and continuous improvement initiatives.
• Reduce material waste (PET base film, adhesives, metallized layers).

3. Quality Assurance & Compliance

• Ensure product performance meets specifications:
• • IR rejection
  • UV rejection
  • VLT accuracy
  • Adhesion strength
  • Optical clarity
• Work closely with QA to maintain ISO or internal quality standards.
• Investigate and resolve production defects and field claims.

4. Workforce Management

• Lead, train, and develop production supervisors and line operators.
• Implement performance metrics and accountability systems.
• Maintain safe work environment (OSHA compliance).

5. Inventory & Supply Chain Coordination

• Coordinate with procurement on:
• • PET film supply
  • Adhesives
  • Release liners
  • Packaging materials
• Maintain optimal raw material and finished goods levels.
• Reduce slow-moving and obsolete inventory.

6. Financial & KPI Oversight

• Manage manufacturing budget.
• Monitor:
• • Cost per square foot produced
  • Labor cost %
  • OEE (Overall Equipment Effectiveness)
  • On-time production rate
• Identify cost-saving opportunities.

7. Equipment & Maintenance Oversight

• Ensure preventive maintenance programs are followed.
• Coordinate with maintenance team to minimize downtime.
• Evaluate new equipment investments (coating lines, slitters, automation).

Required Qualifications

• Bachelor’s degree in Engineering, Manufacturing, Industrial Management, or related field (preferred).
• 5+ years manufacturing leadership experience.
• Experience in:
• • Film coating
  • Adhesive lamination
  • Converting/slitting operations
• Strong understanding of Lean Manufacturing principles.
• Proficiency in ERP systems (e.g., Acumatica or similar).
• Advanced Excel and data analysis skills.

Preferred Qualifications

• Experience in window film, automotive film, or specialty coatings.
• Knowledge of nano-ceramic or metallized film technologies.
• Six Sigma or Lean certification.
• Experience managing 20+ production employees.

Company DescriptionManufacturing with with nationwide sales and distribution

Company Description

Manufacturing with with nationwide sales and distribution